Services offered
- Planning
- Basic and Detailed Design and Engineering
- Quality Assurance, Inspection & Testing
- Plant Construction-Fabrication & Erection
- Furnace Upgrades
- Furnace Rebuilds
- Plant Commissioning
- Supply of Plant and Equipment
we provide services in Complete turnkey Solutions for Industrial Projects Design of Industriial complex plants depending on the customer requirement. ” We believe every successful project starts with a dream which is pursued not only with dexterity but with a passion to achieve something big. And over the years it has been this perfect combination of capability and passion which has enabled us to help our clients realize their dreams.”
I3 Solutions complies with the clients’ requirements and plans the site layout design accordingly. The layout is designed and approval is taken based on which the actual construction shall take place and I3 Solutions provides practical plans as to how the execution should proceed, paying attention
to the slightest detail. Soil test reports are obtained and analyzed by our civil engineers and the foundations and other civil works are planned
according to the soil strength.
Sound planning at our company allows us to extensively investigate into feasibility and reliability of the techno-economic aspects. Planning also
includes tailor-made design of F/C equipment for each specific customer. We work hand-in-hand with our clients and project partners, professionals
on critical concepts, like most ergonometric and economical arrangement. Quality machinery and equipment, to meet optimum operation and
maintenance standards, economics of production vis-à-vis the market are some of the prime issues we ponder upon. Local rules and regulation, and
ethical & moral considerations attributable to cultural heritage are always taken into account in the planning phase to ensure smooth project
execution at grass root level
Basic and Detailed Design and Engineering
Our engineers and technological experts with their redoubtable knowledge of design, engineering and construction, always strive to make innovative
improvements in the design of SAF projects and the senior having an edge over the process technology, metallurgy, commercial and economic
aspects are always there to offer well meaning advice.
I3 Solutions is a recognized design consultancy house and we at I3 Solutions have designed, fabricated & erected and constructed many Ferro Alloy
plants all over India under our warranty. We have strove hard to provide the proper design and improvise wherever necessary and worked as hard to
leave our clients happy and satisfied through reinvented technology, appropriate solutions to practical problems, high productivity and personalized
technical and commercial management guidance
Major Projects Commissioned
The Company has a glorious history of successfully Ferro Alloy plants that have been constructed according to pre planned schedules and
commissioned on time. A collection of these commissioned plants includes:
S. No. Company Name Capacity
1. M/s. RAWMET FERROUS INDUSTRIES Pvt. Ltd. (TATA
ENTERPRISE) at BHUBANESWAR
2. M/s. CORPORATE ISPAT ALLOYS LTD., DURGAPUR.
3.M/s. SOVA ISPAT ALLOYS LTD., DURGAPUR.
4. M/s. SRC VYPAAR (P) LIMITED. DURGAPUR. 1 X 11 MVA
Plant Commissioning
2 X 16.5 MVA
1 X 12 MVA
2 X 12 MVA
I3 Solutions deploys highly experienced qualified commissioning engineers, process experts and metallurgists during the commissioning periods,
both Hot & Cold and thus ensures the fulfillment of output criteria agreed upon for the production of specified Ferro Alloy, through careful evaluation
of the parameters of Furnace performance.
Basic Engineering
BASIC ENGINEERING INCLUDES:•
Freezing the Master Layout of the Plant.•
Fixation of Furnace Building Sizes, Schematic Floor Plans and Floor Elevations, and Loading
Details.
• Schematic drawing of equipments on each floor.
• Finalizing the Raw Material Feeding System layout.
• Fabrication of Furnace Shell.
• Drawings of Basic Electrode Holder Assembly consisting of Electrode Suspension Arrangement, Traverse Frames, Slipping Devices, Hydraulic
Hoisting, Mantles, Suspension Links, Air or Water Cooled Protection Shields, Smoke Hood etc.
• Hydraulic Circuits consisting of Hydraulic Power Packs for Hoisting and Slipping and clamping etc.
• Pneumatic Circuits.
• Material Flow & Water Flow Diagrams.
• Tapping System with E.O.T Crane arrangement.
Detailed Engineering
Detailed engineering includes the extraction of all the necessary information from all the basic engineering drawings and calculations to provide the
exact drawings in intricate detail for all manufacturing, production, fabrication & erection items and in turn the entire plant along with the exact bill
of quantities and specifications for each chunk of the equipment. I3 Solutions is well equipped to undertake this critical assignment.
Quality Assurance, Inspection & Testing
Furnace Rebuilds
I3 Solutions has dealt with some of the furnace rebuilds in India. The main objectives of Furnace rebuilds include the complete dismantling of the
plant and equipment, or only a part of the plant and installing re-designed setup complete with all engineering and consultancy to bring the furnace
performance standard to the level of that of a better furnace while minimizing the investment.
Furnace Upgrades
I3 Solutions is quite well experienced in this particular aspect of upgrading the furnace plant and equipment. We have successfully completed the
upgrades of Ferro alloy furnaces that include:
• Improving furnace lining for longevity
• Improving furnace flexibility in operation and maintenance
• Improving overall furnace efficiency by necessary changes and repairing
• Improving the hydraulic systems
• Improving smoke hood and cooling arrangements
• Minimizing the maintenance cost by optimization study
Supply of Plant and Equipment
I3 Solutions has dealt with the Turn –key projects in various places and some of them being very prestigious in many-one ways. We have been able
to successfully fabricate, erect and supply plant materials and equipment for proper and timely execution.
Picture GalleryOf Ferro Alloys Projects
Plant Construction-Fabrication & Erection
I3 Solutions has very experienced and qualified site staff, highly skilled and experienced fabricators and erectors. The fabrication & erection under
our supervision takes place according to the drawings, Bar Charts, Setup or Assembly Installation Instruction Manuals and Erection Sequence Flow
Chart. Providing direct supervision of specialists in the field at I3 Solutions strive to put the clients at ease concerning project execution progress. I3
Solutions stands guarantee against poor workmanship as far as the entire construction and items under their scope are concerned
